Controls Engineer

Overview

The Controls Engineer is responsible for supporting the performance, reliability, and continuous improvement of PLC-controlled automation systems within a highly automated distribution center environment.

This role serves as the primary technical resource for the controls layer, providing advanced troubleshooting, system optimization, and data-driven analysis across integrated automation systems. The Controls Engineer partners closely with Operations, Maintenance Technicians, and cross-functional teams to ensure high system uptime and consistent operational performance.

What You'll Do

• Automation & Controls Support
  • Troubleshoot and support PLC-controlled automation systems, including conveyor networks, sortation systems, goods-to-person automation, and AS/RS platforms
  • Diagnose and resolve complex system-level controls issues, including PLC logic, HMI interfaces, I/O systems, and industrial control networks
  • Serve as the technical escalation point for advanced automation and controls problems

• System Integration & Cross-Functional Support
  • Interface with Systems and IT teams to support integration, troubleshooting, and performance of automation systems
  • Diagnose issues across the automation-to-WMS/WCS interface, including data flow, system handoffs, and operational synchronization
  • Partner with Operations, Maintenance Technicians, and cross-functional teams to support system performance and drive improvements in reliability and throughput

• Data, Analytics & Continuous Improvement
  • Lead and support data-driven root cause analysis (RCA)
  • Monitor and analyze automation performance data to identify trends and improvement opportunities
  • Support and oversee analytics platforms and system performance reporting
  • Drive continuous improvement initiatives focused on uptime and system stability

• Specialized Systems Support
  • Support troubleshooting and optimization of scan tunnels and vision systems (Datalogic, SICK, Cognex or similar)
  • Diagnose system performance issues including read rates and alignment
  • Support controls infrastructure including PLC programs, control cabinets, and industrial networks

• System Enhancements & Support
  • Support automation system improvements, upgrades, and modifications
  • Provide technical input for system changes, testing, and commissioning support
  • Support network and automation initiatives and travel as required

• Operational Support
  • Be available on call as needed for critical automation issues

What You'll Bring to the Table

Required Qualifications

• Bachelor’s degree in Engineering, Engineering Technology, or equivalent experience
• 5+ years of experience supporting or engineering PLC-controlled industrial automation systems
• Strong experience with PLC/HMI troubleshooting and diagnostics
• Hands-on experience with Rockwell and/or Siemens platforms
• Experience with industrial controls including sensors and drives
• Experience troubleshooting integrated automation systems
• Experience performing root cause analysis using system data
• Familiarity with enterprise systems integration
• Ability to read electrical schematics

Preferred Qualifications

• Experience supporting automated material handling systems
• Familiarity with WMS platforms such as Manhattan, HighJump, or Blue Yonder
• Experience with automation analytics platforms such as AutoStore Unify
• Expert level knowledge of Allen Bradley and/or Siemens with familiarity with Beckoff PLC
• Experience with scan tunnels and vision systems
• Knowledge of industrial communication networks
• Experience supporting multi-site environments

Key Competencies

• Advanced troubleshooting across integrated automation systems
• Strong analytical and data-driven mindset
• Ability to diagnose cross-system issues
• Clear communication of technical information
• Strong ownership mindset focused on reliability